ZY-0805 Experimental Vacuum Coating Machine

ZY-0805 Experimental Vacuum Coating Machine

ZY-0805 is a small vacuum coating machine, hollow cathode multi-arc coating machine can be widely used for the surface strengthening of molds, mechanical parts and other products to extend their service life. And it is especially suitable for teaching and scientific research in colleges, laboratories and research institutes.
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Product Details

Features
Hollow cathode ion plating has large plasma concentration and high ionization rate, so the deposited film is characterized by
strong adhesion, fine microstructure and bright color.
Compact structure, diverse performance, simple operation, low power consumption.
With flexible operation, the system can be controlled manually, semi-automatically or fully-automatic to meet the various

experimental requirements.

Specification 

Vacuum Chamber

φ800xH500

Effective Coating Space

φ450xH350

Max Diameter of Work-Piece × Quality

φ150x8PCS

Sputtering cathode

1HCD+4ARC

Voltage/Hz

380v 50Hz

Actual Power

30KW

Technology

HCD+ARC

Target

4PCS

Ultimate Pressure

5x10-4Pa

Leak Rate

0.5Pa/h


Characters of Functional Coatings 

Coating 

Material

Coating Color

Microhardness

HV0.05

Coefficient of Friction

Thickness

(um)

Max service temperature

Structure

Features

TiN

Gold

2400

0.40

1-4

500

Monolayer

Excellent hardness and anti-adhesion

CrN

Silver Gray

2000

0.40

1-4

700

Monolayer

Excellent anti-corrosion and anti-adhesion

TiCN

Blue Gray

3000

0.20

1-4

400

Gradient composite membrane

The low friction coefficient and Excellent hardness

TiAIN

Aubergine

3500

0.40

1-4

850

Monolayer composite membrane

Excellent hardness and anti-oxidation

AITiN

Purple Black

3800

0.45

1-4

900

multilayer composite membrane

Excellent superhardness and anti-oxidation


Applications

052223

PVD coating layer thickness of micron scale, with thin thickness, average of 0.1 microns ~ 5 microns, the decorative coating thickness is commonly 0.1microns ~ 1 microns, so it can be almost done not affect the original size of the work-piece, raise all kinds of physical properties and chemical properties on the surface of the work-piece, and can maintain the work-piece size,No further processing is required after PVD coating.

 

What are the colors of PVD decorative coating that can be coated? We are able to make the color of the film has a sapphire, sky blue, ink blue, shallow golden (0.5 N gold), Japan (1) N gold, gold 24 k gold, imitation gold, champagne gold, zirconium aureate, gray, purple, IP IPS (316 l stainless steel and chromium), IPS (chromium target), rose gold (90%) of gold, rose gold (82%) of gold, rose gold gold (85%), IP black chromium (target), IP black silicon chromium (9:1), IP black (tungsten carbide), rainbow colour, light brown, brown, purple, brown, purple, sky gray, golden, light blue, etc. The color of the coating can be controlled by controlling the parameters in the coating process. After coating, the color value can be measured with relevant instruments, so that the color can be quantified to determine whether the coated color meets the requirements. The main purpose of decorative coating is to improve the decorative properties and color of the appearance of the work-piece, at the same time to make the work-piece more wear-resistant corrosion and prolong its service life; This aspect mainly applies the hardware, the building material, the clock and watch, the jewelry, the mobile phone, the electronic, the digital product, the automobile, the motorcycle, the decoration and so on.

 

PVD tool coating layer has TiN, TiCN, TiAlN, CrN, TiB2, DLC, AlTiN, TiAlCrN, TiAlCN, tools coating mainly for the purpose of improving surface hardness and wear resistance of work-piece, reduce the friction coefficient of surface, oxidation resistance, improve the service life of the work-piece; This aspect is mainly used in various cutting tools, turning tools (such as gear cutting tools, shaving blades, turning tools, planning tools, milling cutters, drills, cutter grains, etc.), as well as all kinds of molds (such as injection molding, die-casting, stamping, molding) and other products.

 

If you want to apply PVD coating surface treatment to your products, please contact us now; E-mail:iks.pvd@foxmail.com, our company can provide PVD coating equipment and PVD coating service.





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