ZY-1211 Multi-Arc Ion PVD Coating Machine

Overview ZY-1211 mold multi-arc ion coating machine is independently developed by our own R&D center for super hard coatings. It adopts unique new filter arc source coating technology and electron gun auxiliary coating technology to make the arc move fast on the entire target surface. The...
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Product Details

Overview

 

ZY-1211 mold multi-arc ion coating machine is independently developed by our own R&D center for super hard coatings. It adopts unique new filter arc source coating technology and electron gun auxiliary coating technology to make the arc move fast on the entire target surface. The ionization rate of target is enhanced and the surface of the target is uniformly etched. The surface of the coating is extremely smooth and dense while the coating adhesion is optimized. Also the advanced technology ensures the thickness and the uniformity of the coating. At the same time, the application of new technologies successfully improves the coating efficiency and saves operating costs.

 

Introduction

 

ZY-1211 multi-arc ion coating machine adopts intelligent touch screen automatic control system to improve the process stability. At the same time, it is equipped with a brand-new PLC control system with programming, process setting, data collection, recording and other functions. Also, the using of special coating software that developed by ourselves ensure the easy operation of the machine. Besides, the machine adopts advanced process control system to ensure keep excellent performance and stable operation. ZY-1211 can make protective coatings with high quality, great density, good bonding strength, high hardness, good wear resistance on the metal surface, such as TiN, CrN AITiN, TiCN, AlCrN, TiSiN, TiAlCN, TiAICrN, etc. The protective coatings help improve hardness, wear resistance, and corrosion resistance of tool surface, also, it can significantly increase the service life of tools. So this nice machine are widely used in precision mold industry (punch dies, shearing dies, standard moulds, forming dies, etc.), tool industry (drills, blades, milling cutters, broaches, taps, and gear cutters, etc.), and automotive industry (pistons, piston rings, alloy wheels, etc.).

 

Features

 

1. The designs and materials of both vacuum seal of the vacuum chamber and the moving parts in the chamber are fully considered to withstand high temperatures, so the  super-hard coating is available.

 

2. The coating has better adhesion strength of coating-substrate, smoother coating surface and better toughness, as well as more uniform coating thickness distribution.

 

3. Fully automatic control system greatly improves the process stability.


4. Large furnace cavity design (vacuum chamber size is φ1200 × H1100), and it is equipped with a removable low rotating stand to achieve fast furnace conversion, and ensure high production efficiency with convenient operation.


Specification


Chamber Sizeφ1200*H1100Effective Spaceφ850*H700
Max Dia of Workpiece*qtyφ150*12pcsPumping-down Time(from atm.to 6*10-3<15 mins
Voltage/Hz380V/50HzActual Power70KW
TechnologyHCD+ARCTarget Qty12pcs
Ultimate Pressure5.0*10-4PaLeak Rate<10-3Pa.L/s
Standard CoatingsTiN, CrN, TiCN, AlTiN, etc.Composite CoatingsTiAlCrN, TiSiN, TiCrN, DLC...
Rotating Stand StructureLower StructureVacuum Chamber StructureVertical Single Open
Power Supply

Arc Power Suppl

Pulse-bias Power Supply

Gun Power Supply

Vacuum System

Molecular Pump

Roots pump

Monoblock Pump

Coating Cycle3-6 hours/furnaceOccupation SpaceL4200*W2900*H2600mm

Output/Furnace
Milling cutter φ10*70 900pcsSupporting Conditions

Circulating Water Pressure:

2-3KG/CM3

Blade  φ18*6   6600pcsFlow:10T/H
Hob   φ80*80   68pcsCompressed Air:4-6KG/CM3
Moulds   500kg
Control Method

PLC+Touch Screen 

Configuration Software

Working GasAr, N2, O2, C2H2, etc
Industry PC+PLC+Touch Screen
Our own special coating software
Application

Hardwares, Injection Moulding, Die Casting, Stamping Moulding, Various Accessories and Parts, Cutting Tools,etc.

NotesThe Furnace, Outlook and Other Parameters Can be Customized According to Your Requirement.


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