ZY-1211 mold multi-arc ion coating machine is independently developed by our own R&D center for super hard coatings. It adopts unique new filter arc source coating technology and electron gun auxiliary coating technology to make the arc move fast on the entire target surface. The ionization rate of target is enhanced and the surface of the target is uniformly etched. The surface of the coating is extremely smooth and dense while the coating adhesion is optimized. Also the advanced technology ensures the thickness and the uniformity of the coating. At the same time, the application of new technologies successfully improves the coating efficiency and saves operating costs.
ZY-1211 multi-arc ion coating machine adopts intelligent touch screen automatic control system to improve the process stability. At the same time, it is equipped with a brand-new PLC control system with programming, process setting, data collection, recording and other functions. Also, the using of special coating software that developed by ourselves ensure the easy operation of the machine. Besides, the machine adopts advanced process control system to ensure keep excellent performance and stable operation. ZY-1211 can make protective coatings with high quality, great density, good bonding strength, high hardness, good wear resistance on the metal surface, such as TiN, CrN AITiN, TiCN, AlCrN, TiSiN, TiAlCN, TiAICrN, etc. The protective coatings help improve hardness, wear resistance, and corrosion resistance of tool surface, also, it can significantly increase the service life of tools. So this nice machine are widely used in precision mold industry (punch dies, shearing dies, standard moulds, forming dies, etc.), tool industry (drills, blades, milling cutters, broaches, taps, and gear cutters, etc.), and automotive industry (pistons, piston rings, alloy wheels, etc.).
1. The designs and materials of both vacuum seal of the vacuum chamber and the moving parts in the chamber are fully considered to withstand high temperatures, so the super-hard coating is available.
2. The coating has better adhesion strength of coating-substrate, smoother coating surface and better toughness, as well as more uniform coating thickness distribution.
3. Fully automatic control system greatly improves the process stability.
4. Large furnace cavity design (vacuum chamber size is φ1200 × H1100), and it is equipped with a removable low rotating stand to achieve fast furnace conversion, and ensure high production efficiency with convenient operation.
|Chamber Size||φ1200*H1100||Effective Space||φ850*H700|
|Max Dia of Workpiece*qty||φ150*12pcs||Pumping-down Time||(from atm.to 6*10-3<15 mins|
|Ultimate Pressure||5.0*10-4Pa||Leak Rate||<10-3Pa.L/s|
|Standard Coatings||TiN, CrN, TiCN, AlTiN, etc.||Composite Coatings||TiAlCrN, TiSiN, TiCrN, DLC...|
|Rotating Stand Structure||Lower Structure||Vacuum Chamber Structure||Vertical Single Open|
Arc Power Suppl
Pulse-bias Power Supply
Gun Power Supply
|Coating Cycle||3-6 hours/furnace||Occupation Space||L4200*W2900*H2600mm|
|Milling cutter φ10*70 900pcs||Supporting Conditions|
Circulating Water Pressure:
|Blade φ18*6 6600pcs||Flow:10T/H|
|Hob φ80*80 68pcs||Compressed Air:4-6KG/CM3|
|Working Gas||Ar, N2, O2, C2H2, etc|
|Industry PC+PLC+Touch Screen|
|Our own special coating software|
Hardwares, Injection Moulding, Die Casting, Stamping Moulding, Various Accessories and Parts, Cutting Tools,etc.
|Notes||The Furnace, Outlook and Other Parameters Can be Customized According to Your Requirement.|