Tribological Coating Machine

Tribological Coating Machine

ZYPL1011 special coating machine for tools is a newly developed physical vapor deposition (PVD) vacuum coating equipment.This machine can be equipped with four plane arcs at most to deposit monolayer film or multi-layer (Nano) film. As a special coating machine for tools,...
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Product Details

Product Description

ZY10111.jpg

ZYPL1011 special tribology coating machine for tools is a newly developed physical vapor deposition (PVD) vacuum coating equipment.This machine can be equipped with four plane arcs at most to deposit monolayer film or multi-layer (Nano) film.


As a special coating machine for tools, ZYPL1011 meets all kinds of tools coating requirements, such as cutting tools, drills, punch press tooling and so on. Through the improvement of the surface of the workpiece in terms of physics, chemistry, mechanics, color, etc., the wear-resistant, super-hard, self-lubricating effect is achieved.



Application


Tools, cutting tools, drills, milling cutters, hobbing cutters, blades, high-grade molds, precision parts, etc.  



Specification


Vacuum Chamber

φ1000×H1100

Occupation Space

L4000×W1900×H2300MM

Ultimate Pressure

5.0×10-4Pa

Leak Rate

<10-3Pa.L/s

Actual Power

80KW

Planar Target

4 PCS 

Pump Down Time

(from atm. to 4X10-3   Pa) ≤20 mins

Coating Cycle

5~8 Hours/Furnace

Work-Piece Turntable

Lower Frame Structure

Hardware

Molecular Pump, Bias Power Supply

Control System

Manual + Semi-Auto+ Full-Automatic  or   Torch Screen + PLC

Remarks

The Furnace, Outlook and Other Parameters Can be   Customized According to Your

Requirement



Technology Application


Coating

Color

Features

Application

TiN

Golden Yellow

Universal hard coating

It is mainly used as durable coating of turning, milling, drilling and 

gear cutting tools as well as the anti-adhesion of 

forming of forming and injection molds to improving lubricity.

TiCN

Blue Grey

Low friction coefficient 

and excellent hardness

The hardness of the coating is improved and the friction coefficient 

is lowed compared with TiN, It is mainly used for high-speed steel 

cutters, stamping dies, and forming dies.

TiAlN

Purple Red

Universal anti-oxidation 

hard coating

With good red hardness and great surface smoothness, it can be 

used for high speed processing. Also, it is suitable for die steel, 

HSS, cement carbide tools (hardness of work material is lower than 

HRC45), stamping dies.

CrN

Silver Gray

Universal anti-corrosion hard coating, low 

adherence tendency

With characteristics of good anti-adhesion, anti-corrosion and wear 

resistance. It is almost suitable for processing all materials including 

high silicon aluminum, stainless steel, high nickel alloy, titanium and 

composite materials, injection molds, component, rubber molds, 

silicone molds, semiconductor packaging molds and so on.

DLC

Black

Ultra-low friction 

coefficient

With High hardness and good   lubricity, it is applicable to molds, 

parts, medical equipments, aerospace parts and so on.

AlTiN

Purple Black

Ultra-high hardness,

anti-oxidation

With very high micro-hardness and hot hardness, it is suitable for tool coatings with high thermal stress. It also has good thermal shock 

resistance and applicable for cement carbide tools (hardness of 

work material is lower than HRC45), die-casting mold.

TiAlCrN

Grey

High hardness, anti-

oxidation, anti-shock

It is applicable for hard material machining at medium cutting speeds.

TiAlCN

Rose Red

High hardness, anti-

oxidation


AlCrN

Grey 

Dark Grey

Ultra-high oxidation 

resistance temperature 

and red hardness

It is applicable for hard cutting at high speeds, as well as the milling and hobbing of medium to high hardness materials.




 


Packing: 1. Wooden box

                  2. As your request


Payment: T/T, L/C, etc.


Delivery time: Normally 100 days after receiving deposit.


Shipping: By sea


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